Pre-engineered buildings are factory-built steel structures designed at the factory. The components of these buildings are brought to the construction site and where they are assembled. PEB buildings like factories and warehouses permit design flexibility so we can optimise the structures for aesthetics, functionality, and great end-user experience. A robust pre-engineered building structure is 30% lighter than conventional steel structures. This means the usage of less steel and more cost-saving.
Pre-engineered Buildings: An Efficient Alternative to Traditional Steel Buildings
HRS Infrastructure is a prominent pre-engineered buildings manufacturer in India, specialising in the design, manufacture, and shipment of PEBs. We are renowned for our range of pre-engineered buildings, prefabricated shelters, arch buildings, light gauge frame buildings, and bridges.
Major Components of a Pre-Engineered Building
A pre-engineered building structure has primary and secondary systems. They have an efficient design that perfectly meets different business requirements
1. Primary components
The primary components of pre-engineered structures are the main frame, column, and rafters. The dimensions of these components are as per the use and requirements. The main frame consists of tough steel frames with tapered columns and rafters. Flanges are linked to webs by continuous fillet welds on a side.
The columns in a PEB shift the vertical loads to the foundations. Columns have I sections and their width and breadth increase from the bottom to the top. The rafters extend from the ridge to the wall plate and aim to assist the roof deck and the associated loads.
2. Secondary components
The secondary structure primarily comprises struts, clips, wall grits, and roof purlins supporting the foundation framework of wall panelling and roof. While purlins are employed on the roof, grits are used on the walls. Purlins come in different lengths and thicknesses, ensuring zero production cost and wastage. They can be mounted easily, are resistant to corrosion, lightweight and strong.
PEB engineers use eave struts where the roof and the side wall intersect. Grits and purlins are cold-formed Z sections with stiffened flanges. One of the major members that make a pre-engineered building structure stable is cable bracing. It ensures stability against impact from earthquakes, wind, and cranes.
3. Sheeting and insulation
Roof and wall panels are composed of ridge caps, studs, top and bottom plates, and headers. These protect the building from environmental aggressors. Sheeting or cladding also secures the structure from wind uplift, air infiltration, and leaks.
The sheets in a pre-engineered building are made from either ASTM A 792 N grade 345B Galvalume coated steel or ASTM B 209M aluminium. These sheets are colour-coated to give an aesthetic appeal to the structure. Further, the buildings are adequately insulated with the help of insulation rolls. Other options for roofing sheets include colour-coated trapezoidal roofing sheets. They reduce energy consumption, specifically in colder areas.
4. Accessories
Accessories are those components that aren’t structurally vital to the building. These optional components ensure that PEB structures are functional and attractive. Some examples of accessories include functional sub-systems such as crane runway beams to assist crane systems, mezzanine floors, catwalks, and roof platforms.
Aesthetic elements of pre-engineered buildings include parapets, fascias, roof extensions, canopies, downspouts, eave gutter, and galvanised bracing cables, among others. Accessories also make PEBs weatherproof and waterproof. They facilitate a better working environment inside the structure. There are a ton of accessories besides the ones mentioned above. Different types of components can be added to the structures according to unique requirements.
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The Wide Applications of Pre-Engineered Buildings
Pre-engineered buildings have become the new modern structures for commercial purposes. Today, in India, they cater to the rapidly increasing industry's expansive warehouses, industrial sheds, and various large units for operation. HRS Infrastructure develops multiple expansive PEB structures at low cost for factories and various functional units.
There are plenty of applications for PEBs, such as:
- Construction of industrial structures like factories, warehouses, workshops, car parking sheds, cold stores, and steel rolling mills.
- Building of showrooms, offices, malls, and distribution center.
- Construction of aviation and military structures, such as residential barracks, administrative builds, and aircraft hangers.
- Institutional builds, like schools, colleges, sports halls, and stadiums, can be built with PEB.
- Construction of recreational centres like gyms, swimming pool enclosures, sports courts, coaching centres, and galleries.
- Agricultural sheds poultry dairy farms, greenhouses, and animal confinement structures are other applications of PEBs.
HRS Infrastructure is of the trusted pre-engineered building manufacturers in India with experts who have been developing PEB structures in locations where they have industrial or commercial uses. We plan and build factories, industrial units, and other applications in your preferred location in highly cost-effective ways without labour-intensive processes.
The Benefits of Pre-engineered Buildings
Pre-engineered buildings offer many advantages over their conventional counterparts. Here are some key benefits of these structures.
1.Less construction time
Time efficiency is one of the prime advantages of PEB. In a pre-engineered building project, the designs and materials are already chosen. So, the erection of the structure takes place quickly and more efficiently than traditional buildings.
These buildings are made using a systems approach. It involves the usage of high-strength steel, continuous light gage secondary steel, and the usage of computerised design software. All these lead to a significant reduction in construction time. In India, PEBs minimize the overall construction time by almost half. This, in turn, leads to a quicker realization of revenue and swift occupancy.
2.Great affordability
PEBs are more cost-effective than traditional structures. The material is selected beforehand, and the calculations are made so that only the necessary materials are procured. It, in turn, leads to optimized usage of material, minimizing wastage. The secondary members of the building lower the transportation expenses.
A PEB can easily lower the total cost per square by up to 30% more than traditional steel. An example of cost-saving in a PEB is the usage of a standard seam roof over a membrane-style roof. Sheeting in these structures also reduces the cost.
3.Enhanced durability
PEBs developed by reliable pre-engineered buildings manufacturer in India, like HRS Infrastructure, maintain their look or appearance throughout their life. This is because of the raw materials and the quality in-built into the design and construction process. These structures are pre-fabricated in a controlled environment, leading to higher durability and quality.
A pre-engineered roof outlasts the most extreme wind conditions. At HRS Infrastructure, our pre-fabricated building kits are produced from the finest quality steel, and all our secondary framings is G-90 galvanized. This ensures that your building will not only be long-lasting but will also have a better light reflection.
4.Ease of maintenance
A pre-fab metal building is made entirely from steel and thus has the resiliency of this metal. a great advantage of a pre-engineered building structure is that it imparts business owners with worry-free service year after year. Steel parts don’t twist, decay, warp, or shrink. They don’t need to be replaced and are, in effect, maintenance-free.
Our PEBs use heavy 26-gauge sheeting for the roof without the need for repainting. We also use high-quality fasteners, so there’s no need to feel concerned about replacing them or finding them rotting or moulding.
5.Easy to extend
Pre-engineered building manufacturers can easily extend the structure even after years of use by lengthening. So, it is ideal for those wanting to expand their facilities in planned development phases. It’s easy to increase the square footage to the original structure with a PEB. To expand an existing structure, engineers unbolt and remove the end walls and, according to the length of the expansion, bolt additional clear-spanning rigid frames into the place.
The removed framing is used again in the new location. Matching wall panels and roofs are added afterward to finish the extended building structure. In a PEB, the engineers achieve this with a consistent appearance.
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HRS INFRASTRUCTURE: BEST PEB MANUFACTURER IN INDIA
With over a decade of devotion to the clients, HRS Infrastructure has become a leading name to reckon among the Pre Engineered Buildings Manufacturers in India. It has gained a global reputation for its sustainable pre-engineered building solutions for the future.
We serve our clients with comprehensive PEB solutions that turn their acres into a modern and spacious building structure, warehouse & godown, Rooftop, and industrial sheds to name a few.
Our design space is well-equipped with technologically advanced machinery, up-to-the-minute manufacturing practices that can efficiently satisfy a wide range of structural and aesthetic design requirements, and a proficient team having true expertise and years of experience of working in this industry.
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BEST PRE ENGINEERED BUILDINGS MANUFACTURER
OUR COMMITMENT: UNMATCHED STRENGTH AT AFFORDABLE RATES
The raw materials we use construct strong innovative structures as per our client’s requirement with maximum efficiency at minimal costs. Being the best Pre Engineered Buildings Manufacturer, our view is to make the whole construction process economically feasible for the clients. Thus, our pre-engineered buildings are usually 20% more economical than any other conventional structure.
HOW WE COMPLETE A PEB PROJECT?
MODERN DESIGN AND DETAILING SOLUTIONS
Our project engineers present the latest innovative designs on the table and every required detailing with the help of custom-developed applications and works on the blueprint after it is finalized by the client. PEB construction is 30 to 40% faster than conventional steel building construction. So, we invest maximum time in designing the best layout for you. We incorporate the use of software like STAAD Pro, Autocad, MBS and others.
DESIGN & ENGINEERING
The engineering work in structural steel design is done by IS 800:2007, “Code of practice for General Construction in Steel Structures” as well as IS 875:1987 (Part 1, 2 &3), “Indian Standard Code of Practice for Loads on Buildings and Structures” Our design codes help us to stand at par in the international market. Whereas the automated equipment used for cutting and welding helps in completing the delivery within the defined time-span.
OUR PEB WORKS THAT SPEAKS FOR US!
1. Our work at NIIT Technologies, Greater Noida involves-
- 200 MT Of Steel Project with all Amenities
- Fire Proof Paint
- Sand Blasted Material
- ACP Panels etc.
2. Provided complete construction solution at Rajouri Garden – DMRC
3. Provided complete construction solution at Dhaula Kaun – DMRC
4. Pre-engineered building manufacturing of IGNTU, Amarkantak M.P with Total Project Ar. = 200 Acre
- Building Description
- Building Description
- Staff Quarters
- G + 2 Boys Hostel
- G + 2 Girls Hostel
5. HPL Additives Ltd, Faridabad Haryana
6. Amko Sikandrabad, U.P
7. Sand Blasted Material
8. BJK Designs Pvt. Ltd. Faridabad Haryana
Why Pre-engineered Buildings from HRS Infrastructure
At HRS Infrastructure, we strive to forge a permanent relationship with our customers. Our engineers not only work with you during building erection but also afterward with indefinite maintenance and customer support. Here’s why we have become the preferred choice for PEB solutions in India.
Usage of the highest quality materials
At HRS Infrastructure, we use high-quality materials that are seismic and wind-resistant. Our materials are also corrosion and mildew resistant. The steel constructions are designed to be lightweight. Our experienced engineering team, with a deep knowledge of building design, ensures that you get the most efficient and tailored pre-engineered building solutions.
Versatile structures
Every engineer in our team knows that pre-engineered don’t follow a one-size fits all standard. We customize the structures so they reach their optimal potential. HRS Infrastructure can manage massive unobstructed indoor areas with as much as 180 metre between columns and bay spacing of up to 150 metre. From sheds to offices, we fully specialize in constructing various types, sizes, and compositions of PEB structures.
On-time delivery
Our project management department operates on fast-track design, production, and erection schedules. HRS Infrastructure’s design and build process includes planning, presentation, budgeting, execution, and delivery, which makes the final work completion easier and more exceptional. The PEBs we design have inherent features and functionalities that expedite the construction process.
Optimized initial costs and low operating costs
As a premier pre-engineered buildings manufacturer in India, we optimize the material usage through tapered structural members and purlins and girts that easily overlap. The outcome is robust buildings at a fraction of the efficiency of the material. HRS Infrastructure has strict quality control processes in place and uses energy-efficient and long-lasting products, which need only periodic cleaning.
Our commitment is to provide businesses with highly durable, maintenance-free, and cost-effective PEB services. Get in touch today for more information on our wide-ranging building services.